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My fifth adhesive failed today, and now I'm looking at tutorials as I will be on location this weekend for a 413 city larp.
You are an angel. Don't let anybody tell you otherwise.
Get watercolors (tubes or cakes, I prefer tubes). Mix with one of these:
-thick corn sugar/white homemade cake icing
-white acrylic
-a thin layer of clay
if using the first, coat with a clear layer. I have never had a need to do so for the latter two unless it was raining at the event. (Never used it for horns, but for previous cosplay headgear I often did this.)
NO, the first mixture is not a bug attractor if coated with lacquer or sealant. I still have a helmet with deco work from six years ago, left on a shelf, and have not had a problem.
For Gamzee, I usually make them about 6 inches but for Kurloz, you could go for about 7-8 but keep the base thick to hold most of the weight. I roll them straight first, then curve it. It's always better though, to compare it to your head to make sure they look decent!
I hope that helps!